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Rugged PC/104 Baikal-T1 SBC for building communications infrastructure of Process Control Systems

07.11.2017



*** Baikal-T1 The world’s first new generation MIPS Warrior P-class P5600 architecture in silicon. 2x P5600 MIPS 32 r5 kernels, operational frequency up to 1.2 GHz; L2 1 Mbyte cache; DDR3-1600 memory controller; Power consumption below 5 W; 28 nm process. Integrated interfaces: 1 port 10 Gb Ethernet; 2 ports 1 Gb Ethernet; PCIe Gen.3 controller; 2 ports: SATA 3.0; USB 2.0


Baikal-T1 CPU

In May of 2015, Baikal Electronics announced the release of Baikal-T1 CPU. Starting from June 01, 2015, the developers received access to engineering prototypes of Baikal-Т1. The CPU was built on the basis of dual-processor superscalar cores of MIPS Warrior P5600 architecture by Imagination Technologies. The MIPS acronym stands for “Microprocessor without Interlocked Pipeline Stages”. This emphasizes the most important feature of this RISC-architecture – the sustainability of the instruction fetching path with CPU functional nodes. CPU core MIPS P5600 is the first modification of MIPS processor cores of the Warrior generation. This 32-bit core features low power consumption and is by 30% less than the similar cores existing in the market. P5600 was primarily developed for the use in telecommunication and network equipment, e.g. in routers and managed switches.

MIPS core is based on the Harvard Architecture which main characteristics are physical separation of the instructions and data storage as well as physical separation of instructions and data channels and set of RISC commands. MIPS conveyer contains 5 levels and logical circuits that prior to the completion of instruction processing provide fast access to the data used by the subsequent instruction.


Conventional notations:

  • P5600 Core – CPU core;
  • DDR3 PHY 32bit+ECC – 32-bit interface of DDR3-1600 memory module with 8-bit error correction code;
  • SATA 6G 2x ports – two-port SATA controller of 3.1 generation;
  • 1G Ethernet 2xMAC – 2x 1 Gb/sec. Ethernet controllers;
  • 10G Ethernet – 10 Gb/sec Ethernet controller;
  • PCIe Gen3 4x lines – 3rd generation PCI Express bus, 4x lines with a bandwidth of 8 Gb/sec each;
  • PMU – Performance Monitoring Unit;
  • GPIO – General Purpose Input/Output;
  • UARTx2 – two serial ports;
  • SPIx3 – three Serial Peripheral Interface controllers;
  • I2Cx3 – three controllers of I2C interface;
  • WDT – programmable watchdog timer;
  • Timerx3 – controller with three independent timers;
  • Boot Ctrl – Boot controller.

Figure1. Functional Block Diagram of Baikal-T1

Therefore, all the arithmetic and shear operations are carried out within a single cycle. The functional diagram of Baikal-T1 CPU is shown in Fig. 1. The CPU has three embedded Ethernet controllers, two of which are 1-gigabit and one of them is 10-gigabit controller. An embedded DDR3-1600 memory controller supports up to 8 GB with ECC error control function. The CPU is also equipped with a controller of PCIe Gen 3 bus with 4 lines, SATA 3.0 controller (6 Gb), USB 2.0. Operation frequency of Baikal-T1 is up to 1,2 GHz. The CPU has an integrated 1 MB cache memory. In order to reduce the load to the controller, Baikal-T1 CPU configuration has a modular coprocessor that enables to accelerate arithmetic operations with long integer numbers. Key features of Baikal-T1 CPU are given in the Table 1.    


Table 1
Key features of Baikal-T1 CPU

Technology 28 nm (TSMC)
Number of cores 2, P5600 MIPS32
Frequency No less than 1 GHz
L2 cache 1MB
Memory controller DDR3-1600 (32bit+ECC)
Encryption accelerator According to the GOST standard 28147-89
Integrated interfaces 2 x 1 Gb Ethernet
1 x 10 Gb Ethernet
PCIe Gen 3x4
2xSATA 3.0
UART, I2C, SPI, GPIO, USB 2.0
Power consumption Less than 5 W

One of the most important CPU feature is its capacity. In order to measure CPU capacity there are various benchmark tests, e.g. Coremark by EEMBC. This test enables to assess capacity of the CPUs, using data structures and algorithms common for all the applications. According to the test carried out by the company itself, Baikal-T1 managed to gain 10342 scores for two threads. These results for Baikal-T1 capacity are comparable with the results of Intel Atom CPU and CPUs of modern smartphones.


Fig. 2 shows the diagram of Baikal-T1 performance comparison with other CPUs in accordance with the Coremark test, as well as correspondence of the capacities dissipated by each of the processors.


Data Transmission Security

Extensive interaction of the devices with the global Internet network, implementation of such technologies as the Internet of Things and cloud storage servers, makes it necessary to improve methods of data protection against unauthorized access and hacking. In early 2016, the nonprofit organization PRPL introduced a solution to ensure the security of the Internet of Things’ devices and Internet-connected embedded systems for processors with the MIPS architecture. The PRPL foundation is an open public non-profit organization getting together companies in the high-tech industry that invest in innovations in the field of efficiency, portability and compatibility of software and virtualized architectures. The main PRPL areas of interest include data centers, networks and data storage devices, connectable consumer and embedded electronics, Internet of Things.

In the beginning of 2016 PRPL foundation introduced the concept of ensuring the security to devices connected to the network of embedded systems, and devices of the Internet of Things. This approach was first demonstrated at the Mobile World Congress in Barcelona, using the Baikal-T1 crystal system. The main idea of ​​creating security with PRPL Security is to use hardware virtualization and hardware control: the trusted components of the "root of trust" system, secure boot, hypervisor that allows simultaneous and parallel execution of multiple operating systems on the same host computer, and secure data exchange between virtual machines. The Baikal-T1 CPU supports hardware virtualization and up to 7 simultaneously running virtual machines. The PRPL Security environment allows several copies of the distribution package of operating systems to run in parallel on different virtual machines on the same CPU. In the protected domains created in this way, applications and operating systems can operate independently of each other, which in case of unauthorized access to one of the systems rules out the possibility of hacking other components. Therefore, the described and demonstrated security mechanism makes it possible to create tamper-proof telecommunication and network devices and embedded systems connected to the Internet.


FASTWEL Products Based on Baikal-T1 CPU

Having proved itself as a CPU for responsible telecommunications and network applications, the Baikal-T1 processor has already found its application in domestic devices. A new FASTWEL CPC313 CPU of the StackPC standard is taken as an example (Figure 3).

CPC313 is designed for the use in a wide range of operating temperatures and has a high resistance to shock and vibration loads. The CPU module supports Linux with the v3.19 kernel, the QNX 6.5 real-time operating system and the FX-RTOS hard real-time embedded operating system. The main features of the module are given in Table 2.


Table 2
Features of FASTWEL CPC313

CPU Dual Core Baikal-T1 1,2 GHz
RAM DDR3 800 MHz with ECC, 32 bit up to 8 GB (soldered)
HDD 8 GB SATA SLC flash drive (soldered)
CFAST slot for card
UART 2×RS-232 (Rx, Tx)
Ethernet ports 2×10/100/1000 Mb/sec on StackPC bus; 10 Gb/sec at extension connector
USB ports 2×USB 2.0
Digital I/O port 8× I/O channels
Audio I/O Analog In/Out/Mic
Analog video outputs Up to 1920×1440, 60 Hz
Digital video outputs Up to 1366×768, 60 Hz, 18/24 bit (LVDS)
Extension interfaces PCI 32 bit, 33/66 MHz; StackPC extension bus: 4×PCIe х1, 1×PCIe x4
Operating temperature range –40...+85°C
Power supply input +5 V, 12 V
Maximum power consumption ~12 W

It is suggested to use CPC313 for the construction of real-time systems, on-board systems, security and communications means, production control, high-speed data collection and other critical applications designed to operate in harsh environments. The module is designed in StackPC form-factor and is marketed as an evolutionary modification of the CPC309 module based on the Intel Atom D510 CPU for the purpose of its further replacement, which makes it possible to use it in the on-board modular PC platform MK300. Due to the low power consumption of Baikal-T1 CPU, the CPC313 CPU module has low power consumption. CPC313 will have a long-term availability in the market with a guaranteed platform lifetime from 7 to 10 years.